PRODUCTION EQUIPMENT

A Perfect replication of the original

At Aoyama, our tireless creativity and desire lead us into newer creations in high-quality, high-performance molds. We have continued to work towards the development of manufacturing systems to assist us in this quest.



CAD/CAM

In the midst of new technology, we are continuing our serach for sophisticated design technologies by centering on CAE.
At Aoyama, we use LAN systems to provide our NC machines with data based on our extensive know-how.
NAME MANUFACTURER MODEL Q'TY SPEIFICATION(mm)
3D CAD/CAM SYSTEM UNISYS CADMEISTER 11 PC-WindowsXP
3D CAM SYSTEM data-design Work Nc 4 PC-Windows
3D CAM SYSTEM Marubeni Solutions Tebis 1 PC-WindowsXP
3D SIMULATION SYSTEM data-design Nc Verify 2 PC-Windows
3D CAM SYSTEM Graphic-Products Tools 1 PC-Windows
2D CAD/CAM SYSTEM YOSHIKAWA NEW MAPLE 1 PC-Windows
3D CAD/CAM SYSTEM KODAMA TOP-solid 6 PC-WindowsXP(64bit)
3D CAD SYSTEM AUTO-DESK Inventor 1 PC-Windows
2D CAD SYSTEM DESIGN-AUTOMATION CADPAC 13 PC-WindowsXP
CAE SYSTEM RAND CAD Docter 1 PC-WindowsXP(64bit)
CAE SYSTEM Mold Flow MPA 1 PC-Windows
RTM MULTI CAM SYSTEM Lemoine RTM/HSM 1 PC-Windows7

PRODUCTION EQUIPMENT

Shaping
We ensure highly precise machining during the shaping process, a crucial step in mold creation, by fully utilizing our state-of-the-art machining centers and DNC systems
NAME MANUFACTURER MODEL Q'TY SPEIFICATION(mm)
MACHINING CENTER MITSUBISHI.H.I MAF-S130 1 3000*2000
MACHINING CENTER SHIN-NIPPON-KOKI RB2N 1 2000*1200
MACHINING CENTER SHIN-NIPPON-KOKI RB2NSM-SNK 1 2500*1200
MACHINING CENTER SHIN-NIPPON-KOKI RB3N-ATC 1 4000*2000
MACHINING CENTER MAKINO MCD2516 1 1500*3000
MACHINING CENTER TOSHIBA MP-2614 1 2000*2500
MACHINING CENTER KURASHIKI KBT15BDX 1 2500*1200
MACHINING CENTER MAKINO V77 1 1400*700

Creating Graphite Electrodes
 Shaping Electric Discharge Machining
 Wire Cut Electric Discharge Machining
The various shapes and types of electrodes that become the "tools" used in shaping machining can be efficiently created in a short period of time by carefully selecting the optimum combination of materials and cutting conditions. This equipment can work on shapes that are difficult for a milling machine. They allow for mold machining on a wide range of shapes and materials under optimum NC machining conditions. This equipment is widely used for precision machining of the inner and outer areas of a diverse range of parts, as well as gauges, electrodes and tools.
NAME MANUFACTURER MODEL Q'TY SPEIFICATION(mm)
NC MILLING MACHINE MAKINO AE-85 2 800*375
NC E.D.M MAKINO EDMC-207 1 2800*1600*1100
NC E.D.M MAKINO EDMC-156W 1 2500*1500*850
WIRE CUT E.D.M MITSUBISHI CX20AF 2 740*590
GRAPHITE ELECTRODE MACHINE MAKINO SNC-106 1 1000*600*400

Die Spotting
The parting surfaces are adjusted using a die spotting press for highly precise enhanced productivity and reliability in injection mass production.
NAME MANUFACTURER MODEL Q'TY SPEIFICATION(mm)
DIE-SPOTTING PRESS ABE-SEIKI CDS-300 2 300TON
DIE-SPOTTING PRESS ABE-SEIKI CDS-8000 1 500TON
LAYOUT MACHINE Tokyo Boeki 16E 1 MEGA2

Trial Operation
Potential problems are identified and corrected during the trial operation of the mold on an injection molding machine, allowing our customers to begin actual production immediately.
NAME MANUFACTURER MODEL Q'TY SPEIFICATION(mm)
INJECTION MOLD-ING MACHINE MITSUBISHI.H.I 4000MM-470 1 4000TON
INJECTION MOLD-ING MACHINE MITSUBISHI.H.I 1600MM3-240 1 1600TON
INJECTION MOLD-ING MACHINE MITSUBISHI.H.I 550MMG-80 1 550TON

DATA TRANSMISSION EQUIPMENT

NAME MANUFACTURER MODEL Q'TY SPEIFICATION(mm)
DNC SYSTEM Cimx NC-LINKS2 8 PC-windows7
InterNetServer
(Optical fiber connection)		 OCN www
FTP
Mail		 1 UNIX Server